2K/Multi-Shot Injection Molds

Advanced Multi-Material Molding Solutions

Revolutionize your plastic component manufacturing with our 2K/multi-shot injection molding technology. Create complex, multi-material components in a single, automated process with superior quality and efficiency.

0.1mm
Precision
60%
Cost Reduction
2-8
Cavities

Multi-Shot Molding Process

Our advanced multi-shot molding process enables the creation of complex parts with multiple materials in a single automated cycle.

1

First Shot

Initial material injection forming the base component

  • Base material selection
  • Primary cavity filling
  • Precise temperature control
  • Core component formation
  • Quality verification
2

Component Transfer

Automated transfer to second cavity position

  • Robotic handling
  • Position verification
  • Temperature maintenance
  • Cavity alignment
  • Process optimization
3

Second Shot

Secondary material injection and bonding

  • Material compatibility check
  • Precise overmolding
  • Bond strength control
  • Surface finish quality
  • Dimensional accuracy
4

Final Product

Completion and quality inspection

  • Cooling optimization
  • Part extraction
  • Visual inspection
  • Functional testing
  • Documentation

Compatible Materials

We work with a wide range of compatible material combinations to achieve your desired product characteristics.

Rigid Thermoplastics
Primary
Soft TPE/TPU
Secondary
  • Handles with soft grip
  • Automotive components
  • Consumer electronics
  • Medical devices
  • Sports equipment
Engineering Plastics
Primary
LSR/Silicone
Secondary
  • Sealed enclosures
  • Medical instruments
  • Automotive seals
  • Electronic housings
  • Waterproof components
PC/ABS
Primary
Colored Resins
Secondary
  • Aesthetic components
  • Brand indicators
  • Control interfaces
  • Display bezels
  • Decorative elements
High-Performance Plastics
Primary
Functional Additives
Secondary
  • Chemical resistant parts
  • High-stress components
  • Thermal management
  • Electrical insulation
  • Structural elements

Benefits of Multi-Shot Molding

Discover the numerous advantages of choosing our multi-shot molding technology for your production needs.

Cost Efficiency

Reduce assembly costs and improve production efficiency

  • Eliminated assembly steps
  • Reduced labor costs
  • Lower scrap rates
  • Faster cycle times
  • Automated production

Design Freedom

Create complex geometries and material combinations

  • Multi-material integration
  • Complex geometries
  • Color combinations
  • Texture variations
  • Functional features

Quality Improvement

Achieve superior product quality and consistency

  • Enhanced bonding strength
  • Improved aesthetics
  • Better durability
  • Consistent quality
  • Reduced defects

Production Efficiency

Streamline your manufacturing process

  • Single-step production
  • Reduced handling
  • Shorter cycle times
  • Lower inventory
  • Just-in-time manufacturing

Industry Applications

Our multi-shot molding technology serves diverse industries with specific requirements and standards.

Consumer Electronics

  • Phone cases with soft grip
  • Remote controls
  • Wearable devices
  • Gaming accessories
  • Audio equipment

Automotive

  • Interior trim components
  • Control elements
  • Sealing systems
  • Functional assemblies
  • Decorative elements

Medical Devices

  • Surgical instruments
  • Drug delivery devices
  • Diagnostic equipment
  • Laboratory supplies
  • Medical housings

Industrial Products

  • Power tool grips
  • Control panels
  • Safety equipment
  • Fluid handling
  • Electrical components

Our Technical Expertise

Benefit from our comprehensive capabilities in multi-shot mold design and manufacturing.

Design Optimization

  • Material flow analysis
  • Thermal simulation
  • Structural analysis
  • Gate location optimization
  • Cooling system design

Manufacturing Excellence

  • High-precision machining
  • Advanced heat treatment
  • Surface finishing
  • Quality control
  • Process validation

Material Science

  • Compatibility testing
  • Material selection
  • Property optimization
  • Performance testing
  • Aging analysis

Ready to Innovate with Multi-Shot Mold?

Transform Your Product Manufacturing

Contact our experts to discuss your multi-shot molding project and discover how we can help you achieve your manufacturing goals.

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