Overmolding Manufacturing Solutions
Transform your product design with our advanced overmolding technology. We specialize in creating multi-material components that combine superior functionality with enhanced aesthetics and ergonomics.
Overmolding Capabilities
Our state-of-the-art overmolding facility offers comprehensive solutions for complex multi-material components, from prototype to high-volume production.
Technical Specifications
Part Size Range
0.2 in. - 36 in.
5mm - 915mm
Substrate Materials
Overmold Materials
Production Volume
Color Options
Precision Tolerances
Advanced Features
Up to 3 different materials in one part
Reduced production steps and costs
Custom finishes and patterns
Enhanced material adhesion
Manufacturing Equipment
- Multi-Shot Injection Molding Machines
- Robotic Material Handling
- Advanced Process Control Systems
- 3D Surface Scanning
- Bond Strength Testing Equipment
- Environmental Testing Chamber
Overmolding Process
Our comprehensive overmolding process ensures optimal material bonding and product quality.
Design Optimization
Engineering analysis for optimal material selection and bonding.
Substrate Preparation
Surface treatment and preparation for maximum adhesion.
Primary Molding
Precision molding of the substrate component.
Overmold Application
Controlled application of overmold material with precise temperature and pressure.
Material Selection Guide
We offer a wide range of material combinations to meet your specific requirements.
Substrate Materials
- ABS
- PC
- Nylon
- PBT
- Metal Inserts
- Glass-Filled Polymers
Overmold Materials
- TPE (Various Durometers)
- TPU
- TPV
- Silicone
- Soft-Touch Polymers
Special Properties
- Chemical Resistant
- UV Stable
- High Temperature
- Medical Grade
Common Applications
Overmolding technology offers versatile solutions across various industries.
Consumer Products
- Tool Handles
- Electronic Enclosures
- Sports Equipment
- Personal Care Products
Medical Devices
- Surgical Instruments
- Medical Device Housings
- Ergonomic Handles
- Sealing Components
Industrial
- Safety Equipment
- Control Interfaces
- Vibration Dampeners
- Protective Covers
Benefits of Overmolding
Enhanced Functionality
Combines multiple material properties in a single component
Improved Ergonomics
Soft-touch surfaces and customized grip patterns
Cost Efficiency
Eliminates assembly steps and reduces production time
Design Freedom
Create complex geometries and multi-material parts
Durability
Strong material bonds and enhanced product lifespan
Aesthetic Appeal
Multiple colors and textures in a single part
Quality Assurance
Our comprehensive quality control ensures consistent material bonding and product performance.
Material Testing
- Bond Strength Analysis
- Chemical Compatibility
- Environmental Testing
- Aging Simulation
Process Control
- Temperature Monitoring
- Pressure Verification
- Cycle Time Control
- Visual Inspection
Product Validation
- Dimensional Analysis
- Functional Testing
- Appearance Inspection
- Performance Verification
Start Your Overmolding Project
Contact our experts to discuss your overmolding requirements