Insert Molding Manufacturing
Seamlessly combine metal inserts with plastic components through our advanced insert molding process. We deliver high-quality, durable parts with precise insert placement and superior bonding strength.
Insert Molding Capabilities
Our state-of-the-art insert molding facility combines automated insert placement with precision injection molding to create complex metal-plastic assemblies.
Part Size Range
0.2 in. - 24 in. / 5mm - 610mm
Accommodating various insert and part sizes
Insert Materials
Brass, Steel, Aluminum, Stainless Steel
Wide range of metal insert compatibility
Insert Types
Threaded, Non-threaded, Custom Designs
Versatile insert options for various applications
Annual Volume
Prototype to 5,000,000+ pieces
Scalable production capacity
Insert Placement
Manual and Automated Options
Flexible manufacturing solutions
Standard Tolerances
Standard: ±0.002 in. (0.05mm)
Insert Position: ±0.001 in. (0.02mm)
Manufacturing Equipment
- Automated Insert Placement Systems
- Vision Inspection Systems
- High-Precision Injection Molding Machines
- Custom Insert Loading Fixtures
- Robotic Part Handling
- Advanced Quality Control Equipment
Insert Molding Process
Our comprehensive insert molding process ensures consistent quality and optimal insert retention.
Insert Preparation
Cleaning, inspection, and treatment of metal inserts for optimal bonding.
Insert Placement
Precise positioning using automated systems or custom fixtures.
Injection Molding
Controlled plastic injection around the insert with optimized parameters.
Quality Verification
Comprehensive testing of insert retention and part specifications.
Common Applications
Insert molding is ideal for applications requiring strong metal-to-plastic bonds and precise assembly.
Automotive
- Mounting Brackets
- Electrical Connectors
- Interior Components
- Under-hood Parts
Electronics
- Circuit Board Mounts
- Device Housings
- Connector Bodies
- Heat Sinks
Industrial
- Machine Components
- Equipment Housing
- Control Panels
- Structural Parts
Benefits of Insert Molding
Cost Reduction
Eliminates secondary assembly operations and reduces labor costs
Enhanced Strength
Superior bond strength between metal and plastic components
Design Freedom
Enables complex geometries and integrated functionality
Quality Improvement
Consistent insert placement and reduced assembly variation
Production Efficiency
Faster production cycles compared to traditional assembly
Material Optimization
Combines the best properties of metals and plastics
Quality Assurance
Our comprehensive quality control process ensures consistent insert placement and part performance.
Insert Verification
- Dimensional Inspection
- Material Certification
- Surface Treatment Verification
- Cleanliness Check
Process Control
- Insert Position Monitoring
- Injection Parameters Control
- Temperature Monitoring
- Cycle Time Verification
Final Testing
- Pull-out Force Testing
- Torque Testing
- Dimensional Analysis
- Visual Inspection
Start Your Insert Molding Project
Contact our experts to discuss your insert molding requirements