Large-Scale Mold Manufacturing

Advanced Solutions for Massive Industrial Components

Specializing in the design and production of oversized molds with exceptional dimensional accuracy and structural integrity. Our large-scale mold manufacturing capabilities serve industries requiring massive components.

50+
Tons Capacity
12m
Max Length
24/7
Production

Manufacturing Scale

Our facility is equipped with heavy-duty machinery and specialized equipment for handling large-scale mold production.

Heavy Machining

Large-format CNC machines for massive workpieces

Work envelope: 12000 x 4000 x 3000mm
Table load capacity: 50 tons
Gantry-type 5-axis machining
Thermal compensation system
Real-time monitoring

Material Handling

Advanced logistics for heavy components

Overhead crane capacity: 100 tons
Multi-point lifting system
Automated transport vehicles
Load monitoring system
Safety interlocking

Assembly Systems

Specialized equipment for large mold assembly

Assembly area: 2000m²
Component alignment system
Hydraulic fitting tools
Integrated testing facility
Climate-controlled environment

Quality Control

Large-scale measurement and verification

Laser tracking system
Large-volume CMM
Thermal imaging analysis
Structural integrity testing
Digital twin verification

Engineering Excellence

Our engineering team specializes in large-scale mold design and structural optimization.

Design Optimization

  • FEA for structural integrity
  • Thermal deformation analysis
  • Weight optimization
  • Assembly sequence planning
  • Transportation logistics

Process Planning

  • Manufacturing sequence
  • Resource allocation
  • Timeline optimization
  • Risk assessment
  • Quality checkpoints

Material Engineering

  • Steel grade selection
  • Heat treatment planning
  • Wear resistance analysis
  • Corrosion protection
  • Lifetime prediction

Key Industries

Our large-scale molds serve industries requiring massive components and exceptional durability.

Automotive

  • Vehicle body panels
  • Truck components
  • Bus frame molds
  • Commercial vehicle parts
  • Large structural elements

Marine

  • Ship hull sections
  • Propeller molds
  • Deck components
  • Marine equipment
  • Submarine parts

Energy

  • Wind turbine blades
  • Power plant components
  • Generator housings
  • Transformer parts
  • Solar panel frames

Construction

  • Precast concrete forms
  • Bridge components
  • Building panels
  • Infrastructure elements
  • Architectural features

Technical Features

Our large-scale molds incorporate advanced features for optimal performance and longevity.

Structural Integrity

  • Reinforced core structures
  • Stress-relieved construction
  • Optimized support systems
  • Load distribution design
  • Anti-deflection features

Temperature Control

  • Large-volume cooling channels
  • Multi-zone temperature control
  • Thermal monitoring system
  • Heat distribution analysis
  • Cooling efficiency optimization

Handling Systems

  • Integrated lifting points
  • Quick-change mechanisms
  • Alignment features
  • Transport securing points
  • Assembly guides

Maintenance Access

  • Strategic access points
  • Modular construction
  • Replaceable wear components
  • Monitoring ports
  • Service platforms

Our Advantages

Experience the benefits of working with a leading large-scale mold manufacturer.

Scale Capability

Handling massive components with precision

  • Extensive facility space
  • Heavy-duty equipment
  • Specialized handling systems
  • Large-scale assembly area
  • Comprehensive testing capabilities

Project Management

Coordinating complex large-scale projects

  • Dedicated project teams
  • Real-time progress tracking
  • Risk management
  • Resource optimization
  • Milestone management

Quality Assurance

Ensuring excellence in large-scale production

  • Comprehensive inspection
  • Documentation system
  • Process validation
  • Material certification
  • Performance testing

Partner with Large-Scale Experts

Let's Discuss Your Large Mold Requirements

Contact our engineering team to explore how our large-scale mold manufacturing capabilities can meet your specific needs.

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